i30 Owners Club

MODIFYING OR DETAILING YOUR I30 => ENGINE BAY => Topic started by: CraigB on August 07, 2015, 05:23:20

Title: ECU reprogramming
Post by: CraigB on August 07, 2015, 05:23:20
I'm getting restless again :D now looking into getting the ECU modified as Hyundai haven't had any updates since I bought the car two years ago so should be safe to stick a new tune in it now without them re-flashing over it, if they did though it's no biggy as I'll own the tune and can re-flash again at will.

There wont be major gains...though there will definitely be some improvement in power 10-15% torque 15-20% and response by tinkering with the flyby throttle and variable cam timing settings, fuel usage will be the most improved I think and it should make benefit of the flow restrictions I've already removed with the other small modifications, just a few more calls to sort out the finer details and it might happen next week with any luck :)
Title: Re: ECU reprogramming
Post by: AlanHo on August 07, 2015, 09:30:26
I can well understand that you can tune for more power and torque. So could Hyundai in the first place if they were willing to suffer more engine problems during the warranty period.

I cannot see how you can tune for more power and better economy. One of the prime things people look for in a new car is economy - and in the UK this can indirectly effect the road tax you pay. Hence manufacturers all compete for better economy than rivals. I just cannot see a small tuning company being better at it that the manufacturer who has enormous resources at their disposal.

Hence I will be most interested to hear how you get on.

Good luck............ :goodjob2:
Title: Re: ECU reprogramming
Post by: Raid on August 07, 2015, 09:34:18
I'm getting restless again :D now looking into getting the ECU modified as Hyundai haven't had any updates since I bought the car two years ago so should be safe to stick a new tune in it now without them re-flashing over it, if they did though it's no biggy as I'll own the tune and can re-flash again at will.

There wont be major gains...though there will definitely be some improvement in power 10-15% torque 15-20% and response by tinkering with the flyby throttle and variable cam timing settings, fuel usage will be the most improved I think and it should make benefit of the flow restrictions I've already removed with the other small modifications, just a few more calls to sort out the finer details and it might happen next week with any luck :)
That would a nice programming to do to the car just wanted to know won't that be avoiding your warranty?

Please let us know how u get on.
Thanks
Title: Re: ECU reprogramming
Post by: CraigB on August 07, 2015, 09:49:08
Alan, factory vehicles are tuned to a very restricted level which also makes them run rich ( leaning out the fuel automatically increases power and lowers fuel consumption as well as optimising the cam timing ) they set the tuning parameters low to compensate for poor fuel quality and so that there is less chance of stressing the engine which wont cause them any warranty issues in the future, plus the cars are built to a budget so extra time spent on tuning would add to the cost of the cars, hence why tunning companies make million of dollars out of the extra time and development they put into this sort of technology.

Being that the levels are set so low there in plenty of room to make adjustments and still keep the vehicle well within safe operating specifications, I could still add a turbo or super charger and this engine would handle it quite easily as long as it wasn't to excessive.

A few auto brands are starting to pick up on this and are offering enhanced tunes to their customers at purchase time and available at later dates ( Audi is one that springs to mind that now offers this on new vehicles ), would be nice if Hyundai did do this one day.

You'll also find that professional race and tunning companies like I'm using ( not a small company ) are some of the key developers in the technology and advancements behind ECU's and other car parts, car factories learn most of their advancements from the racing world and then they harvest that information and turn it into mass produced budget software/products and sell us the detuned versions of everything, eg chassis - suspension - brakes - engines - gearboxes - ECU's
Title: Re: ECU reprogramming
Post by: CraigB on August 07, 2015, 09:54:59
That would a nice programming to do to the car just wanted to know won't that be avoiding your warranty?

Please let us know how u get on.
Thanks
Yes it can affect your warranty ( but who cares :D ), that's why I use the guys I've always done these things with and the tune itself is undetectable as it's modifying the factory ECU so if Hyundai plug in their diagnostics they wont be able to tell :)  piggyback tunning is no good as the factory ECU will detect and compensate for the changes done making your expense a waste of time.
Title: Re: ECU reprogramming
Post by: Raid on August 07, 2015, 10:29:15
Let us know how you get on then mate and maybe we can try it out
Title: Re: ECU reprogramming
Post by: Dazzler on August 07, 2015, 10:32:45
Let us know how you get on then mate and maybe we can try it out

Craig has the 1.6 GDi motor. Would be quite different to your 1.4 MPi.....
Title: Re: ECU reprogramming
Post by: CraigB on August 07, 2015, 10:37:08
Yep, my tune is only for my 1.6ltr vehicle, it wouldn't even be any good for another car the same as it's customised specifically to suit my modifications.
Title: Re: ECU reprogramming
Post by: Raid on August 07, 2015, 10:37:15
Yep thought it would be then will look for something if I can get for 1.4
Title: Re: ECU reprogramming
Post by: CraigB on August 07, 2015, 10:44:36
Yep thought it would be then will look for something if I can get for 1.4
You'll need to speak to a highly recommended speed shop in your area and if possible for your car diagnostics would have to be collected from the ECU and sent off to qualified programmers in Europe to rewrite the tune then returned and tested, then repeating the process till all benefits are made, there is no live dyno tuning adjustments that can be done for these cars so it is an expensive and lengthy process.

And that is if there is software to actually modify yours :undecided:
Title: Re: ECU reprogramming
Post by: cruiserfied on August 07, 2015, 13:32:18
I really want to get a reflash for the new Jeep. Try for some better power and economy.
Title: Re: ECU reprogramming
Post by: CraigB on August 07, 2015, 13:39:13
Most tunes and custom programs are bought through VIEZU :link: Remap, Chip Tuning, Car Engine Tuning, Economy Remap, ECU Remapping (http://www.viezu.com/) if in the UK can call direct for tuning and local installer locations, if somewhere else "like me" a reputable speed shop will already be using their tunes :)

If you have vehicles like the Ford and Holden's they can be tuned on dynos and don't require software from VIEZU...if your tuning specialist knows what he's doing of course :whistler:
Title: Re: ECU reprogramming
Post by: cruiserfied on August 07, 2015, 14:02:44
Theres a number of companies in the states that do Jeep tunes. Just gotta decide which one and start saving.
Title: Re: ECU reprogramming
Post by: CraigB on August 07, 2015, 14:09:44
Theres a number of companies in the states that do Jeep tunes. Just gotta decide which one and start saving.
I know a guy here that tunes the Jeep ECU's but he does them manually on the Dyno, not much good for you over in the east :Pout:
Title: Re: ECU reprogramming
Post by: cruiserfied on August 07, 2015, 14:20:13
No not much good.

Spent the past 3 days doing a top to bottom engine rebuild on a petrol iload. Man it was good, taking my time checking everuthing twice etc. Took 2.5hrs just to clean and setup the pistons.
Got me wishing there was a good performance shop here I could go work for. I love building engines.
Title: Re: ECU reprogramming
Post by: CraigB on August 07, 2015, 14:30:40
Got me wishing there was a good performance shop here I could go work for. I love building engines.
That's where the money is Tim, you should put ya feelers out there with some big performance shops and maybe something will develop :fingers:
Title: Re: ECU reprogramming
Post by: Phil №❶ on August 07, 2015, 15:32:52
Get a garage. :exclaim:

Confucius say, "Man who stand on top of mountain with mouth open waiting for roast duck to fly in, got long wait."  :mrgreen:
Title: Re: ECU reprogramming
Post by: CraigB on August 07, 2015, 15:41:09
 :rofl: :rofl: :rofl:

Confucius said many wise phrases! he also said...man who go to bed with itchy bottom wake up with smelly finger :D
Title: Re: ECU reprogramming
Post by: Phil №❶ on August 08, 2015, 04:43:42
Also, "Woman who fly upside down in plane, bound to have cr**k up." :whistler:
Title: Re: ECU reprogramming
Post by: omegaspeedy on August 08, 2015, 10:10:03

I cannot see how you can tune for more power and better economy. One of the prime things people look for in a new car is economy - and in the UK this can indirectly effect the road tax you pay. Hence manufacturers all compete for better economy than rivals. I just cannot see a small tuning company being better at it that the manufacturer who has enormous resources at their disposal.

Hence I will be most interested to hear how you get on.

Good luck............ :goodjob2:

I can see where your coming from but the way I see it, the manufacturer makes conservative cars to cover large markets so sometimes there are potential gains sitting there waiting to tap into for the minority enthusiast by tuning tweaking etc. One example is oil catch cans which all cars should have as it improves performance as well as reducing expensive maintanence costs later, but the manufacturer knows no one will empty them and it also adds production costs eating into bottom line profits so they don't bother. These ECU tweaks might give better performance but might have traits that could put the average conservative purchaser off even ithough for us motor heads it is a bonus. I personally would be keen on a re map if I could organise one here in NZ.
Title: Re: ECU reprogramming
Post by: CraigB on August 08, 2015, 10:18:05
How is an oil catch can going to improve performance :confused: if you have oil blowing out of your breather hoses then you have serious engine issues...the only thing that should be blowing out of the hoses is vapour which is connected into the intake pipe forward enough that by the time it gets to the throttle body it is at normal air temperature anyway.

I've used catch cans in several of my race cars ( and my Mini :winker: ) and unless you're pumping out 9000rpm or more they're pointless, plus if they are correctly installed they self drain back into the engine and don't require emptying.

Title: Re: ECU reprogramming
Post by: omegaspeedy on August 08, 2015, 22:08:17
OK your right as I should have said maintain performance, unmeasurably you'll get the full benefit of the octane rating your using because the oily vapour coming through your PCV is being condensed in the can and not mixing with your fresh air. Maintaining performance long term by reducing the amount of carbonisation on your DRY inlet valves...yeah yeah its no a problem with Hyundai DI engines.....we'll see long term about that one  :)

I'm emptying two table spoons of oil (no water or other, just pure oil) every 1000Km out of mine. I drive hard everywhere. I personally think it's crazy not to have a catch can on these motors. That oil would have just collected either in the inlet manifold or deposited itself on valves pistons etc over time.

Heres my set up :link: Hyundai i30, Elantra GT oil catch can. - YouTube (https://www.youtube.com/watch?v=0w1L-rwtfHg)

Sorry this is off topic.
Title: Re: ECU reprogramming
Post by: cruiserfied on August 09, 2015, 03:10:06
Off topic but still good talk. Maybe we need a Crap talk thread just for this talk.
Title: Re: ECU reprogramming
Post by: CraigB on August 09, 2015, 05:51:49
@Omegaspeedy, I don't know why you are getting that much oil come through... maybe the fact of driving it hard/thrashing it is what is causing it but still it would make no effect on your performance whatsoever.

Checking my breather hoses all the way down to throttle body and my system is dry, rather than worry about some 0.0001% of Hp you may lose  :whistler: worry more about the damage you are doing to the engine and drive train with your driving style.
Title: Re: ECU reprogramming
Post by: omegaspeedy on August 09, 2015, 07:46:50
Craig, the oil I'm collecting in my catch can is in line with all other wise people who are running one. The PCV valve is connected to the rocker cover. It's just oily air that is vented from the crank case to the upper head gear this sucked out using manifold vacuum. I don't see why your surprised by the fact that oily air is being sucked through the PCV valve? It's coming from an oily environment, of course oily is present and the catch can condenses it as it should. I get the feeling that you think there is excessive gas bypass of the rings or something abnormal? I drive my car positively which I enjoy. I don't abuse it or red line it. How about you worry about the things you find important in your world and let me worry about the thing I think are important.  I'm not worried at all about HP loss from oily air. I just don't want F**Ked inlet valves 3 years down track. :neutral:
Title: Re: ECU reprogramming
Post by: CraigB on August 09, 2015, 12:00:47
Personally I'm not worried, I just thought you might be...I mean if you're worried about breather vapour screwing up your valves ( which it wont :spitty: ) I thought you'd be concerned with the damaged caused with excessive hard driving, not to worry as it's your choice ;)

Back to the topic matter anyhow, if you've got ECU programing questions/answers then please continue...
Title: Re: ECU reprogramming
Post by: bensintic on August 09, 2015, 12:45:23
That would a nice programming to do to the car just wanted to know won't that be avoiding your warranty?

Please let us know how u get on.
Thanks
Yes it can affect your warranty ( but who cares :D ), that's why I use the guys I've always done these things with and the tune itself is undetectable as it's modifying the factory ECU so if Hyundai plug in their diagnostics they wont be able to tell :)  piggyback tunning is no good as the factory ECU will detect and compensate for the changes done making your expense a waste of time.
If its petrol you can i been tinging around 
Title: Re: ECU reprogramming
Post by: CraigB on August 09, 2015, 12:50:16
Huh :confused:
Title: Re: ECU reprogramming
Post by: Phil №❶ on August 09, 2015, 13:11:58
Tinkering  :question:
Title: Re: ECU reprogramming
Post by: CraigB on August 10, 2015, 06:38:58
Cars going in this Wednesday for the ECU tune :D the only difference is I'm going to use a different performance shop as the first one ( pace auto werks ) was feeding me a line of crap and his tunes aren't tailored specifically to my car, it would have been a generic tune for a Kia Rio 1.6 GDi engine and modifications to the ECU would have been very limited with Viezu.uk programming and thats if they could even do it correctly in the first place as apparently these ECU's cant be tuned through the OBD port.

The other shop ( RPW - Race Performance Works ) will remove the ECU from the car, open it up and connect to it directly and are able to much more tailoring, I'm also getting them to remove the main catalytic and swap it over for my high flow cat as they can also set/clear/block lambda codes which the first mob aren't able to do.

I should have stuck with RPW in the first place as I've used them before on some of my other cars but they were a little more expensive than Pace who mainly specialise in the European high performance vehicles like Lamborghini's - Ferrari's and such, now I know they're full of crap and those rich tosses with their Euro sports cars are getting done by shonky tuners :rolleyes:
Title: Re: ECU reprogramming
Post by: cruiserfied on August 10, 2015, 10:15:53
Exciting, will you be getting before and after dyno runs?
Title: Re: ECU reprogramming
Post by: CraigB on August 10, 2015, 10:32:53
Should be, I know they have to run it up first to get the diagnostics then that has to be sent of to a programmer in NZ so that process will repeat a few times till they get the desired effect and hopefully I'll receive a final print out.

Hp improvement on a standard 1.6 should be roughly 10hp increase and 10Nm torque but Dave is hoping for a bit extra being that the exhaust has been modified and the intake, throttle response should be instantaneous after it's done :)
Title: Re: ECU reprogramming
Post by: Gibbo on August 10, 2015, 10:50:44
Looking forward to seeing the gains and a rough idea of final costs... I have a DIY cold air intake and looking in to exhaust options so this would be a natural progression to those mods.
Title: Re: ECU reprogramming
Post by: omegaspeedy on August 10, 2015, 10:53:58
Awesome, I'm excited for you! Wonder if they have a branch here in NZ? Is it a pricey process... are we talking $100's or $1000's for the re-map?
Title: Re: ECU reprogramming
Post by: CraigB on August 10, 2015, 10:57:11
Looking forward to seeing the gains and a rough idea of final costs... I have a DIY cold air intake and looking in to exhaust options so this would be a natural progression to those mods.
Do note that you'll void your engine warranty once you play with the ECU...cost is $1100 for a custom tune like I'm having, $800 if you want a simple re-flash.
Title: Re: ECU reprogramming
Post by: Dazzler on August 10, 2015, 11:00:06
Looking forward to seeing the gains and a rough idea of final costs... I have a DIY cold air intake and looking in to exhaust options so this would be a natural progression to those mods.
Do note that you'll void your engine warranty once you play with the ECU...cost is $1100 for a custom tune like I'm having, $800 if you want a simple re-flash.

 :Shocked: Now I know why people reckon I'm tight!  :whistler:
Title: Re: ECU reprogramming
Post by: CraigB on August 10, 2015, 11:00:52
Wonder if they have a branch here in NZ?
You would need to find your own local speed shop, RPW is Perth based only.
Title: Re: ECU reprogramming
Post by: CraigB on August 10, 2015, 11:03:49
:Shocked: Now I know why people reckon I'm tight!  :whistler:
Performance stuff isn't cheap Dazz if it done right, that's where the money is in the automotive world :)
Title: Re: ECU reprogramming
Post by: omegaspeedy on August 10, 2015, 11:07:10
That's a reasonable cost considering the gains. I know when I traded from my 1.8L to a 2.0L, though the power gains weren't massive on paper, I sure felt the power increase! Looking forward to seeing the results when you get it back.
Title: Re: ECU reprogramming
Post by: cruiserfied on August 10, 2015, 13:44:52
$1100 is a good price for an ECU out reprogramming. Lucky for them the ECU is nice and easy to get to.
Title: Re: ECU reprogramming
Post by: Lakes on August 11, 2015, 01:33:48
Dazz if you watched someone do a complete re map of an EFI motor you would see just how long it takes. you have to go up in stages of throttle % do a map then up to next stage you dyno test as you go up, would take a full day to do a complete map. if motor controlled by FBW you have to know how to set up for that too. but with FBW you can get fantastic results. just PIB if there is a problem with FBW
good luck with it , Craig post up report after its all done.
i watched a friend who lives in the country. hook up this AFR gizmo he got when he was over USA at a performance industry Show, it also hooked up to his lap top, he welded a bung in his exhaust put in sensor, then drove up a big hill. it recorded everything. we went back played it back told a lot of useful info, almost like your own dyno. but would need a big hill & no traffic as well.
Title: Re: ECU reprogramming
Post by: Dazzler on August 11, 2015, 04:30:10
Dazz if you watched someone do a complete re map of an EFI motor you would see just how long it takes. you have to go up in stages of throttle % do a map then up to next stage you dyno test as you go up, would take a full day to do a complete map. if motor controlled by FBW you have to know how to set up for that too. but with FBW you can get fantastic results. just PIB if there is a problem with FBW
good luck with it , Craig post up report after its all done.
i watched a friend who lives in the country. hook up this AFR gizmo he got when he was over USA at a performance industry Show, it also hooked up to his lap top, he welded a bung in his exhaust put in sensor, then drove up a big hill. it recorded everything. we went back played it back told a lot of useful info, almost like your own dyno. but would need a big hill & no traffic as well.

$1100 is a good price for an ECU out reprogramming. Lucky for them the ECU is nice and easy to get to.

I understand that, but my tight side likes to have something substantial I can hold in my hand if I am spending that sort of money (and I don't mean a peni$ enlargement)  :evil:
Title: Re: ECU reprogramming
Post by: cruiserfied on August 11, 2015, 05:20:17
Dazz if you watched someone do a complete re map of an EFI motor you would see just how long it takes. you have to go up in stages of throttle % do a map then up to next stage you dyno test as you go up, would take a full day to do a complete map. if motor controlled by FBW you have to know how to set up for that too. but with FBW you can get fantastic results. just PIB if there is a problem with FBW
good luck with it , Craig post up report after its all done.
i watched a friend who lives in the country. hook up this AFR gizmo he got when he was over USA at a performance industry Show, it also hooked up to his lap top, he welded a bung in his exhaust put in sensor, then drove up a big hill. it recorded everything. we went back played it back told a lot of useful info, almost like your own dyno. but would need a big hill & no traffic as well.

$1100 is a good price for an ECU out reprogramming. Lucky for them the ECU is nice and easy to get to.

I understand that, but my tight side likes to have something substantial I can hold in my hand if I am spending that sort of money (and I don't mean a peni$ enlargement)  :evil:

But you get the fizzing sensation Dazz.........THE FIZZZZZZ!!!!!!!   LOL
Title: Re: ECU reprogramming
Post by: CraigB on August 11, 2015, 06:23:32
Craig post up report after its all done.
Will do :goodjob2:
Title: Re: ECU reprogramming
Post by: CraigB on August 11, 2015, 06:28:05
my tight side likes to have something substantial I can hold in my hand if I am spending that sort of money (and I don't mean a peni$ enlargement)  :evil:
Isn't the car something substantial...the excitement of extra performance will give you that peni$ enlargement :D
Title: Re: ECU reprogramming
Post by: Lakes on August 11, 2015, 06:56:41
Dazz i know for a fact you would love it!
your just, posting to give impression your tight  :rofl: it's just one of you former job's, or do you carry beads?

reason i know you would like it is as a motor that is tuned right is a joy to drive & more fun, if you ever watched someone Map you would understand just how much time it takes, & to get someone with the talent that can also tune you need to offer enough money. just putting a Map in in nothing, doing the custom map is what i'm talking about. you can't just tune for all out power & TQ as when you drive normal there would be no change to what it was, you have to do the compleat Map. if tuned right they also get to there max HP & TQ a lot quicker, so just telling people there is a 10KW gain & 10NM gain not the true story have to drive it to understand.
Title: Re: ECU reprogramming
Post by: CraigB on August 11, 2015, 07:29:22
 :whsaid:

Yes the whole feel of the car should change after it's done, adding on to what's already been done it should feel like a new car :happydance:

The changes would be even more substantial if it were an automatic as the load and shift points could be improved by firming and speeding up the changes.
Title: Re: ECU reprogramming
Post by: Dazzler on August 11, 2015, 11:09:35
I kind of understand, but I'm gunna keep the $1100 for when LG brings out a 65" OLED Ultra HD TV with HDR for around $3000 ...  :mrgreen:
Title: Re: ECU reprogramming
Post by: The Gonz on August 11, 2015, 11:20:44
I kind of understand, but I'm gunna keep the $1100 for when LG brings out a 65" OLED Ultra HD TV with HDR for around $3000 ...  :mrgreen:
Capitalist! :rolleyes: :lol:
Title: Re: ECU reprogramming
Post by: Phil №❶ on August 11, 2015, 11:32:23
When do you get to use UHD TV though  :question:
Title: Re: ECU reprogramming
Post by: Dazzler on August 11, 2015, 11:44:54
When do you get to use UHD TV though  :question:

Upscaling! :D

It's not just the UHD it's the HDR (High dynamic range) and Contrast Ratio...
Title: Re: ECU reprogramming
Post by: Phil №❶ on August 11, 2015, 11:46:49
O  :razz:

The HDR & CR are OLED properties aren't they. I agree, OLED's are excellent
Title: Re: ECU reprogramming
Post by: cruiserfied on August 11, 2015, 13:57:08
Its just a TV.
I'd prefer to spend the $1100 on the car then go driving, see the country.
Title: Re: ECU reprogramming
Post by: CraigB on August 11, 2015, 14:24:06
 :MeToo: I've already got big screen TV's...I don't have a tuned car (yet) :D
Title: Re: ECU reprogramming
Post by: Asterix on August 11, 2015, 19:04:04
Its just a TV.
I'd prefer to spend the $1100 on the car then go driving, see the country.

 :whsaid:     :Drive:
Title: Re: ECU reprogramming
Post by: Lakes on August 11, 2015, 23:06:42
 :MeToo: :wts:

TV sound's great Dazz, but one large TV same as another to me.
just sitting watching TV not real exciting,

What sort of power useage will new TV consume? ( alway's wondered what a PC & a TV use, or how much they impact on power bill )??
Title: Re: ECU reprogramming
Post by: Dazzler on August 11, 2015, 23:33:51
:MeToo: :wts:

TV sound's great Dazz, but one large TV same as another to me.
just sitting watching TV not real exciting,

What sort of power useage will new TV consume? ( alway's wondered what a PC & a TV use, or how much they impact on power bill )??


Good question John, but how long is a piece of string! Varies a lot.

Tower PCs use a lot more power than most laptops especially if they have a big power supply running a flash video card or two. I'm thinking between 500 and 1000 watts including the monitor. Whereas a laptop would generally be only around 100 watts I think. Aussie Keith would be the man for questions like that.

Generally the bigger the TV the more power they use (obviously) and UHD sets use more than FHD, but some brands like LG and Samsung are getting the power use down with nearly every model.

My latest window shop of UHD TV's last weekend I saw that Panansonic and some of the cheaper brands were showing up to 50% more annual power use than the same size LG sets! For a 65" LG UHD it is now under 500 KWH per annum.

O  :razz:

The HDR & CR are OLED properties aren't they. I agree, OLED's are excellent

HDR has just been added to one of the top of the range Samsung LED TVs. They reckon it is more important and significant than  UHD (I want both)

I do prefer LG as a brand for various reasons (they wont be far behind) 
Title: Re: ECU reprogramming
Post by: CraigB on August 12, 2015, 04:17:33
Already had an interesting morning while dropping the car of, due to lack of aftermarket parts for my engine we've decided to use it as a design template for things like headers - intake kits etc.

Making this first design step will help the 1.6ltr ( i30se - Veloster - Kia Rio ) owners with some options for future mod's as currently there is nothing available in Australia for these engines.

This also means I'll be without my car for an extra few days of course and I'm spending a bit more cash than originally intended ( Dazz faints  :) ) as I'm now getting a few custom parts made up which will give better overall results with the tune.
Title: Re: ECU reprogramming
Post by: Dazzler on August 12, 2015, 05:23:48
 :faint: :rofl: :rofl:

It's all good, I don't mind other people spending their money (even Dave with his multi-coloured cars!) :victory:

I've got a mate that has probably spent 20K modifying a car he would battle to get 10K for!  :crazy1:
Title: Re: ECU reprogramming
Post by: CraigB on August 12, 2015, 05:32:42
I could have been tempted to spend more when I seen this in the workshop this morning :D
(http://i.imgur.com/KUibLho.png)
No much good for the street though.
Title: Re: ECU reprogramming
Post by: cruiserfied on August 12, 2015, 13:47:55
God-dam thats sexy. Drooling thinking of the induction noise.
Title: Re: ECU reprogramming
Post by: CraigB on August 12, 2015, 13:54:27
Yeah they sound great, I had twin flutes on a side draft webber and that sounded awesome so that quad setup would have to sound twice as good :D
Title: Re: ECU reprogramming
Post by: cruiserfied on August 12, 2015, 14:01:08
I would imagine so lol
Title: Re: ECU reprogramming
Post by: Lakes on August 13, 2015, 19:20:19
All vissual excitement but one throttle body on Plenium chamber , still works best, as with that set up, can't get each throttle body perfectly same. heat & stress at high rev, they will always be a bit different. a polonium chamber, stores all the air the engine needs & one throttle body can supply same air per cylinder as those four individual . have seen results on Dyno while i was watching them change set up's on race motor.
Title: Re: ECU reprogramming
Post by: CraigB on August 14, 2015, 09:43:08
All vissual excitement but one throttle body on Plenium chamber , still works best, as with that set up, can't get each throttle body perfectly same. heat & stress at high rev, they will always be a bit different. a polonium chamber, stores all the air the engine needs & one throttle body can supply same air per cylinder as those four individual . have seen results on Dyno while i was watching them change set up's on race motor.
There must be some benefit to it as it's been flow tested to show huge gains, all comes down to who's made it and who's tuning it, there is no way a single throttle body could supply the extra air or fuel that this setup will deliver and the instantaneous throttle response.
The guy that has had it custom made by RPW is going to use it on his Hyundai track car.
Title: Re: ECU reprogramming
Post by: CraigB on August 14, 2015, 10:04:27
I've temporarily got the car back home for a week or two before the next stage can take place, waiting on some custom extractors to be made before the final tune can go through.

Also had the intake improved by extending it down into the front bumper behind the fog light and placed a heat shield in place to finish that section off, goes in next week to my exhaust guy to get a full 2 1/4 exhaust all the way through with new tri flow rear muffler to keep it quiet and some code cancelling sensors have been installed for the time being while I get this exhaust fitted up.
(http://i.imgur.com/SjNZBCi.jpg)
Title: Re: ECU reprogramming
Post by: cruiserfied on August 14, 2015, 10:39:31
 :goodjob2: :happydance:
Title: Re: ECU reprogramming
Post by: Dazzler on August 14, 2015, 10:43:21
:goodjob2: :happydance:

 :whsaid:
Title: Re: ECU reprogramming
Post by: cruiserfied on August 14, 2015, 10:48:51
The guy that has had it custom made by RPW is going to use it on his Hyundai track car.

I hate him.
Title: Re: ECU reprogramming
Post by: CraigB on August 14, 2015, 11:05:21
 :lol: :lol: :lol:
Title: Re: ECU reprogramming
Post by: CraigB on August 17, 2015, 09:48:45
Just waiting on these little beauties to turn up now :happydance:

(http://i.imgur.com/Sg96Qg5.png)
Title: Re: ECU reprogramming
Post by: cruiserfied on August 17, 2015, 10:42:41
Are you still on the standard tune?
Title: Re: ECU reprogramming
Post by: CraigB on August 17, 2015, 11:09:47
Yep, but I have code cancelling sensors fitted while I do the exhaust.
Title: Re: ECU reprogramming
Post by: Dazzler on August 17, 2015, 11:10:38
Just waiting on these little beauties to turn up now :happydance:

(http://i.imgur.com/Sg96Qg5.png)

Careful! Tim will be hating you next!  :whistler:
Title: Re: ECU reprogramming
Post by: CraigB on August 17, 2015, 11:12:22
 :rofl:
Title: Re: ECU reprogramming
Post by: cruiserfied on August 17, 2015, 13:47:35
Nah im gonna build my own exhaust from scratch. From manifold flange to tip including muffler. At least thats the plan, but doesnt look like im getting a replacement for the Accent anytime soon 😟
Title: Re: ECU reprogramming
Post by: CraigB on August 17, 2015, 14:04:46
If you have the tools to build from scratch it'd be a great project, you could buy your mandrel bends and mig - tig ( if your really good  :) ) it all together yourself.
Title: Re: ECU reprogramming
Post by: cruiserfied on August 17, 2015, 14:56:09
Yeah thats the plan. Just wanna have a crack at it, only loss would be money lol.
Title: Re: ECU reprogramming
Post by: Lakes on August 21, 2015, 06:25:31
Craig, looking great, that system would be more for high rev, the tri why more for street. when i said one throttle body on a plenium manifold, did not mean stock, a custom designed plenium manifold , & if the single throttle body is same size an same as those four individual , it will flow same air to each cylinder, as the single runners only flow air to one cylinder, so no more air will flow, the flow bench can not duplicate high rev stress, my friend monitors everything combustion chamber heat fuel efficiency for each cylinder afr of each cylinder . he has it all on his engine Dyno with motor in a bomb proof room with armoured glass window.
he also has a huge 7 vacuum motor flow bench he built himself that can flow complete motor. he has a machine shop with best of everything . he builds then tunes to customers requirements or delelop's race motors or anything people want. i just watch once, when he was tuning a customers clubman, had a Toyota 4 cyl with a set of single runner TB's like that MoTeK or Ortronic ECU? customer wanted more, he made the polonium chamber stores enough air where motor can use it, one TB for accurate at all rev air control, it was EFI so fuel injected in not drawn in. i saw the dyne test's, was not that much difference but when you looked at quality of HP & TQ delivery was much improved. then you have to have a driver that can use it!
have you got all your gear on yet?
Title: Re: ECU reprogramming
Post by: CraigB on August 21, 2015, 07:10:42
Hi Lakes :)

Yes if a single throttle body equalled the intake size of the quad setup then performance would be virtually the same though response would be somewhat greater with the quad setup still being direct flow straight into the ports, I agree it's only for a race setup :goodjob:

As for my gear! the exhaust gets done this coming Tuesday via the exhaust shop I use but I'm still waiting on the headers which I wont receive until late next week ( hopefully ), I'll be getting RPW to fit the headers once they arrive as they will do some further modifications to the headers like opening up the collector a bit more plus he'll deck the face because you can almost guarantee it wont be true :wink:, once all that is completed then the tune can be done.
Title: Re: ECU reprogramming
Post by: cruiserfied on August 21, 2015, 08:32:55
Craig, looking great, that system would be more for high rev, the tri why more for street. when i said one throttle body on a plenium manifold, did not mean stock, a custom designed plenium manifold , & if the single throttle body is same size an same as those four individual , it will flow same air to each cylinder, as the single runners only flow air to one cylinder, so no more air will flow, the flow bench can not duplicate high rev stress, my friend monitors everything combustion chamber heat fuel efficiency for each cylinder afr of each cylinder . he has it all on his engine Dyno with motor in a bomb proof room with armoured glass window.
he also has a huge 7 vacuum motor flow bench he built himself that can flow complete motor. he has a machine shop with best of everything . he builds then tunes to customers requirements or delelop's race motors or anything people want. i just watch once, when he was tuning a customers clubman, had a Toyota 4 cyl with a set of single runner TB's like that MoTeK or Ortronic ECU? customer wanted more, he made the polonium chamber stores enough air where motor can use it, one TB for accurate at all rev air control, it was EFI so fuel injected in not drawn in. i saw the dyne test's, was not that much difference but when you looked at quality of HP & TQ delivery was much improved. then you have to have a driver that can use it!
have you got all your gear on yet?

Does your mate want an apprentice? Lol.
Title: Re: ECU reprogramming
Post by: Gibbo on August 21, 2015, 11:59:47
Hey Craig - what brand are the headers? Are they the Accent/Veloster headers by Maintec? I have been looking at a few of these and wondered if they would fit...  Certainly getting the itch to do SOMETHING to the Thirty....
Title: Re: ECU reprogramming
Post by: CraigB on August 21, 2015, 12:35:53
Yes they're the MAINTEC headers, this is their main website for a better view of them :link: MAINTEC ADVANCED AUTOMOTIVE TECHNOLOGIES - ADVANCED AUTOMOTIVE TECHNOLOGIES MAINTEC (http://www.maintec.co.kr/product/detail.html?product_no=18&cate_no=25&display_group=1)

Cheapest through Shark racing :link: 2012-2016 Veloster 4-1 Header - Shark Racing (http://www.sharkracing.com/2012-2013-veloster-4-1-header/)

I actually bought mine through K-Tuning :link: Veloster : [MAINTEC] Hyundai Avante MD / New Accent / Veloster / New i30 - Manifold Header Kit (http://k-tuning.com/en/maintec-hyundai-avante-md-new-accent-veloster-new-i30-manifold-header-kit.html) as I found them there first but they were $500US and they've bumped that up to $600US today.

Remember that installing these will lose your warranty, you'll also need a very good tuning shop who is able to split the ECU to be able to tune direct from the main board ( not an easy task )

The original plan was to get some headers made but the company that was going to do them cant find a car similar to ours to hire for the day so they could pull the manifold off and make up a template, it might end up being many months before they get the chance if any, I also know Dennis Butler who is capable of making them but costs could exceed $1500 for his talents though they would be the best quality and design.
Title: Re: ECU reprogramming
Post by: Lakes on August 21, 2015, 22:08:10
Sounds good Craig, good idea on decking so you get a good seal at ex ports, the Plenium chamber he made he machined up radiused small stacks at each port to smooth air flow plus was enough air in the chamber to give the motor all the air it could use, so it got a smooth uninterrupted flow of air.
Will you have your headers Jet Hot coated?
Title: Re: ECU reprogramming
Post by: CraigB on August 22, 2015, 03:42:47
Dave from RPW reckons the ceramic coating isn't necessary for the short headers I'll be using and they're not situated near anything that is critical with heat, plus the standard heat shield should still mount with these headers...but I'm still contemplating it though :whistler: :snigger:
Title: Re: ECU reprogramming
Post by: Lakes on August 22, 2015, 11:11:07
Probbably true, & i've used jet hot on pipes myself but never done a direct test to compare , with & without. but they will cut under hood temps & keep the heat inside pipe, hot air should flow faster. they look great too, you can polish with mothers come up good.
 
Title: Re: ECU reprogramming
Post by: CraigB on August 22, 2015, 11:41:06
The headers are already polished stainless steel...not that it really matters as the headers are at the rear of the engine so I wont even see them.

I'll see when they turn up as to the size of the collector, if I end up having to enlarge the collector outlet then it's just going to be to much stuffing around to get them coated as well.
Title: Re: ECU reprogramming
Post by: Lakes on August 22, 2015, 21:31:10
Craig was forgetting it is front wheel drive , my motor bike has stainless race headers, they cool down fast when you turn motor off. but wonder if you will feel heat through the floor or will the heat shields stop most of it?
Title: Re: ECU reprogramming
Post by: CraigB on August 23, 2015, 06:58:01
The heat shields that are already in place will be sufficient, the new headers wont get as hot as the standard setup with the twin catalytic converters, the first cat that is integrated into the stock manifold makes a big restriction causing very high temperatures, removing that alone will cause temps to drop.
Title: Re: ECU reprogramming
Post by: Lakes on August 25, 2015, 00:02:47
I did not know they had a cat in exh manifold as well.
that would make it very hot!!
Title: Re: ECU reprogramming
Post by: CraigB on August 25, 2015, 06:42:02
Yeah it's a bloody ridiculous design :rolleyes: while the exhaust was off I gutted that main cat, you should feel the difference...even without a tune :D
Title: Re: ECU reprogramming
Post by: Lakes on August 25, 2015, 13:25:07
I could imagine, it would be like trying to live with a bee hive stuck up your butt almost  :lol:
Title: Re: ECU reprogramming
Post by: CraigB on September 01, 2015, 09:03:52
The next stage of the process has finally been completed with the extractors being modified to suit the exhaust, now just waiting for an opening to get the car back into the shop for the extractors to be fitted and the tuning done.
(http://i.imgur.com/9yq5XJM.jpg)
Title: Re: ECU reprogramming
Post by: Dazzler on September 01, 2015, 10:03:01
Looks Awesome (I don't hate you)  :goodjob:
Title: Re: ECU reprogramming
Post by: CraigB on September 01, 2015, 10:05:34
 :hatoff: :)
Title: Re: ECU reprogramming
Post by: Phil №❶ on September 01, 2015, 10:47:16
Great welding onto the manifold, wish I could do that.  :(
Title: Re: ECU reprogramming
Post by: CraigB on September 01, 2015, 11:01:19
Great welding onto the manifold, wish I could do that.  :(
You can see the difference in capabilities/quality, the head flange and main tubing is professionally TIG welded...the collector upsize was done with a MIG welder.
Title: Re: ECU reprogramming
Post by: Lakes on September 01, 2015, 11:21:31
Beautiful workmanship Craig!!!

I like TIG thats aircraft welding, thats the only way to weld as more flexible less chance of cracking.
A real shame it is at back of motor!! would put a polished stainless firewall to show them off

Extractors on cars always a bugger of a job!
Title: Re: ECU reprogramming
Post by: CraigB on September 01, 2015, 11:48:23
Thanks Lakes :) I would have preferred them to be finished with the TIG but my local exhaust guy cant do it and as it's going at the rear of the engine no one will ever see it.
Finding someone who can TIG well is few and far between, I was just glad he was able to get the angle and rotation correct as that's all I was really concerned about.
Title: Re: ECU reprogramming
Post by: cruiserfied on September 01, 2015, 14:23:29
Yaaaayyyyy!!!!!!!!!!!!
Title: Re: ECU reprogramming
Post by: Dazzler on September 01, 2015, 22:17:13
Thanks Lakes :) I would have preferred them to be finished with the TIG but my local exhaust guy cant do it and as it's going at the rear of the engine no one will ever see it.
Finding someone who can TIG well is few and far between, I was just glad he was able to get the angle and rotation correct as that's all I was really concerned about.

How do you know the angles are right until they go to fit it?  :undecided: :Good_luck:
Title: Re: ECU reprogramming
Post by: Lakes on September 01, 2015, 22:19:14
Yes not many TIG weld, a mate of mine does but he does machine work on Aircraft motors. Another friends son did welding at tech learnt TIG welding & bought his own TIG welder, but told me the gas bottle costs a fortune to refill. so i think it's more to do with cost too. most exhaust places use MIG as easy & quick.
Title: Re: ECU reprogramming
Post by: CraigB on September 02, 2015, 06:12:33
How do you know the angles are right until they go to fit it?  :undecided: :Good_luck:
A jig ( mounting frame ) was made up for the headers before they were cut, that way you know the modifications end up being in line with the prior angles.

Actually two jigs were made as the exhaust flex pipe also required upgrading/upsizing with a brand new 2 1/4 flex with new flange ends that also needed specific angles.
Title: Re: ECU reprogramming
Post by: Dazzler on September 02, 2015, 07:23:48
How do you know the angles are right until they go to fit it?  :undecided: :Good_luck:
A jig ( mounting frame ) was made up for the headers before they were cut, that way you know the modifications end up being in line with the prior angles.

Actually two jigs were made as the exhaust flex pipe also required upgrading/upsizing with a brand new 2 1/4 flex with new flange ends that also needed specific angles.

Oh, ok thanks.. Bit more involved than fitting plastic chrome door handle covers then...  :D
Title: Re: ECU reprogramming
Post by: CraigB on September 02, 2015, 07:29:06
Just a little :) though I'd imagine getting those covers lined up properly would be a right bugger as well, if you stuck them slightly off line they'd be a real pain to remove.
Title: Re: ECU reprogramming
Post by: Dazzler on September 02, 2015, 07:33:03
Just a little :) though I'd imagine getting those covers lined up properly would be a right bugger as well, if you stuck them slightly off line they'd be a real pain to remove.

Nah, pretty easy to line up... I did a little jig AFTER though!  :lol:
Title: Re: ECU reprogramming
Post by: CraigB on September 02, 2015, 07:42:53
 :rofl: :rofl:
Title: Re: ECU reprogramming
Post by: CraigB on September 18, 2015, 06:02:57
The car is booked in for next Wednesday for the ECU tune to be done :happydance: it took a bit longer than usual for the software tunning update because we organised a complete rewrite of the software they were going to use as there were areas RPW found that could be improved upon plus some extra inclusions were added to the software so that with future upgrade to cams - compression - underdrive pullys - supercharger can be added more easily.
Title: Re: ECU reprogramming
Post by: Dazzler on September 18, 2015, 07:51:20
 :goodjob:
Title: Re: ECU reprogramming
Post by: cruiserfied on September 18, 2015, 10:30:52
Nice, was only wondering about this thread last night.
Title: Re: ECU reprogramming
Post by: CraigB on September 18, 2015, 10:44:34
I'd thought some members might be wondering what was happening but I held out till I knew exactly when it was going through, not long now :wait:
Title: Re: ECU reprogramming
Post by: cruiserfied on September 18, 2015, 14:09:58
Yeah I dont like to give up too much without knowing the facts.

Sounds like they're a pretty awesome shop you've found.
Title: Re: ECU reprogramming
Post by: CraigB on September 18, 2015, 15:30:56
Yeah RPW :link: Racing Performance Works - Automotive Tuning Specialists (http://www.rpw.com.au/) are pretty much the "ducks nuts" when working with small cars, they built my 2003 Mirage back in 05 but they've been around since the early 80's where they first specialised in Mitsubishi's and then Hyundai's as the early Hyundai's ran Mitsubishi engines ( some trivia there :winker: ) so they were the likely candidate for this/my next job.

They aint cheap but they're the best at what they do  :goodjob2:
Title: Re: ECU reprogramming
Post by: cruiserfied on September 18, 2015, 15:47:15
I wonder if they can remove or bypass the immobiliser from an XD Elantra ECU.......
Title: Re: ECU reprogramming
Post by: CraigB on September 18, 2015, 15:55:32
I'm sure they could, he's got plenty of tricks and goodies for older Hyundai's...mine being so new is half the reason they're splitting my ECU is to bypass the security and limitations of what can be done via the OBD port, plus David is soldering direct to my ECU for some additional add-on benefits.

I can ask him on Wednesday if you'd like!!!

That quad throttle body I pictured previously is to suit the XD 2ltr beta engine :D
Title: Re: ECU reprogramming
Post by: cruiserfied on September 19, 2015, 10:43:54
Hmmm so many goodies so little money. Will definately keep them in mind when tuning time comes. They'd probably have a bunch of maps for the beta ecu's already.
Ive got myself lined up with a 2003 XD for $200. 2lt 5-speed 5-door. Parked when rego ran out 8 months ago. Needs a bit of TLC but shoukd be simple to get running, I just putting away $10-20 a week. Up to $130 now so not too long. Need to scrap the accent soon might get $40 for it.
Title: Re: ECU reprogramming
Post by: CraigB on September 24, 2015, 07:12:03
The car is currently still connected to the hub dyno waiting for the final tune to come back with extra adjustments, hopefully I'll be picking it up this arvo :fingers:
Title: Re: ECU reprogramming
Post by: PhireSideZA on September 24, 2015, 07:32:51
The car is currently still connected to the hub dyno waiting for the final tune to come back with extra adjustments, hopefully I'll be picking it up this arvo :fingers:
Great! We need a video of the changes now :goodjob2:
Title: Re: ECU reprogramming
Post by: CraigB on September 24, 2015, 07:41:08
Wont be much to show in video that I haven't already showed with pictures, unless you're wanting to hear it...I've no idea what it's going to sound like myself until I pick it up.
Title: Re: ECU reprogramming
Post by: PhireSideZA on September 24, 2015, 07:42:49
Wont be much to show in video that I haven't already showed with pictures, unless you're wanting to hear it...I've no idea what it's going to sound like myself until I pick it up.
It must have quite a snarl to it now. But following this thread it looks like you've really come a long way and plan on going the mile with your i30. It sure must be a head-turner on the roads :goodjob2:
Title: Re: ECU reprogramming
Post by: CraigB on September 24, 2015, 08:07:54
It should have a bit more bark to it now with the headers/extractors fitted but I've tried to keep it reasonably quiet, I don't mind the performance sound but eliminating drone was the biggest concern with 2 1/4" system...twin cam 4cyl's can sound terrible if you get it wrong.

I think it looks pretty good but essentially it's still an i30 with mags, not sure what I want to do in the future with it yet ( I may just leave it :undecided: ) but software allowances have been made for Supercharging which will likely need different cams, then I would also need to concentrate on gearbox - diff - front axels - brakes, getting the brake rotors slotted and using a ceramic composite pads would be all that is required there and reasonably cheap.
Title: Re: ECU reprogramming
Post by: Doggie 1 on September 24, 2015, 09:06:55
The car is currently still connected to the hub dyno waiting for the final tune to come back with extra adjustments, hopefully I'll be picking it up this arvo :fingers:
Great! We need a video of the changes now :goodjob2:

Nice doggie wabbit  :mrgreen:
Title: Re: ECU reprogramming
Post by: CraigB on September 24, 2015, 09:34:35
No car today, they want to do another couple of runs just to make sure they've squeezed every last bit from it...I'm impressed to say the least with their thoroughness  :)

I forgot to ask what it pulled on the base run :head_butt:
Title: Re: ECU reprogramming
Post by: PhireSideZA on September 25, 2015, 07:12:17
The car is currently still connected to the hub dyno waiting for the final tune to come back with extra adjustments, hopefully I'll be picking it up this arvo :fingers:
Great! We need a video of the changes now :goodjob2:

Nice doggie wabbit  :mrgreen:
Thank you Doggie for noticing my Doggie :mrgreen:

The name's Diesel and he is scared of just about anything, except dog biscuits!

@CraigB, hopefully today is the day you get your steed back :)
Title: Re: ECU reprogramming
Post by: AlanHo on September 25, 2015, 07:33:52
Thank you Doggie for noticing my Doggie :mrgreen:

The name's Diesel and he is scared of just about anything, except dog biscuits!

I hope he's not a VW Diesel - the emissions could prove fatal
Title: Re: ECU reprogramming
Post by: CraigB on September 25, 2015, 07:37:04
@CraigB, hopefully today is the day you get your steed back :)
I'm hoping but not looking like it at this moment, they're not happy with the tune results at this stage so it's all time intensive with sending off each tune result and waiting for further adjustments.
Title: Re: ECU reprogramming
Post by: PhireSideZA on September 25, 2015, 07:41:34
@AlanHo, his emissions are quite deadly especially after suppertime...

@CraigB, I am guessing the software enhancements aren't done in real time at the shop?

 I was once interested in a thread a few months ago about a guy from the States who programmed a Microsquirt EFI kit to fit onto an older KLR650, and the amount of mapping and tweaking needed for it to work was unbelievable so I can imagine it can be quite time-consuming.
Title: Re: ECU reprogramming
Post by: CraigB on September 25, 2015, 07:58:45
The software modifications are all done in Europe then sent back to RPW in Aus, there's no option for live tuning the i30's unfortunately plus the tunning has to be done with the ECU removed as connection via the OBD port has restrictions.

It would be great if Hyundai used the same hardware setup as Holden, plugging in the laptop to the OBD port allowed easy modifications.

If I get fed up with these restrictions I may just tell them to bin the ECU and stick in a Haltech ECU, that'll allow full in house live tunning...thinking about it now I probably should have done that in the first place but I wait and see how they go with it.
Title: Re: ECU reprogramming
Post by: Dazzler on September 25, 2015, 12:19:47
Did they give you a figure for this work Craig or is he total growing with each tweak/delay?  :sweating:
Title: Re: ECU reprogramming
Post by: CraigB on September 25, 2015, 12:43:03
The tune is a fixed price Dazz, still $1100, wont see the car until maybe Tuesday now as they don't work weekends and Monday is public holiday.
Title: Re: ECU reprogramming
Post by: ibrokeit on September 26, 2015, 02:07:43
If I get fed up with these restrictions I may just tell them to bin the ECU and stick in a Haltech ECU, that'll allow full in house live tunning...thinking about it now I probably should have done that in the first place but I wait and see how they go with it.

Just out of total curiosity - any idea, if you did, which Haltech ECU would be used?  Can't seem to find much regards Haltech and i30.
Title: Re: ECU reprogramming
Post by: CraigB on September 26, 2015, 09:02:49
Normally I'd use a plug n play type like the Platinum Pro but I don't think they have units for i30's, they do for the Genesis.

I haven't looked into it yet so you'd need to ask a performance shop what model would be required but I'd say the cost would be somewhere in the range of $2200, $2800 if harness is required, then whether the standard ECU mapping could be copied across to use as a base...if it can then you are looking at $750 to $1100 for tunning...if it cant then you would be looking at a full re-write and depending on complexity it could be anywhere from $3000 to $5000.

I've got some older Haltech models packed away in the shed somewhere that were used on some of my older drag cars but I doubt they would be compatible with OBD11 compliant software unfortunately, I don't even have an XP system to link with them anymore either :Pout:
Title: Re: ECU reprogramming
Post by: ibrokeit on September 26, 2015, 14:18:34
Normally I'd use a plug n play type like the Platinum Pro but I don't think they have units for i30's, they do for the Genesis.

I haven't looked into it yet so you'd need to ask a performance shop what model would be required but I'd say the cost would be somewhere in the range of $2200, $2800 if harness is required, then whether the standard ECU mapping could be copied across to use as a base...if it can then you are looking at $750 to $1100 for tunning...if it cant then you would be looking at a full re-write and depending on complexity it could be anywhere from $3000 to $5000.

I've got some older Haltech models packed away in the shed somewhere that were used on some of my older drag cars but I doubt they would be compatible with OBD11 compliant software unfortunately, I don't even have an XP system to link with them anymore either :Pout:

Thanks - was curious.  Should probably go make more money if I want to do stuff like this.

Regards to XP systems - don't know how the software/hardware would work with it (as I don't know what it is, etc.) and if it would go through the VM<->Host interface - but Virtual Machines @ http://modern.ie (https://dev.modern.ie/tools/vms/) is a Mircosoft site where you can download time-limited VMs (for 3 different Host OSes, and 1-5 (depends on Host OS) virtualisation technologies)... currently it still includes XP machines.   You can install other software into the VMs.
Title: Re: ECU reprogramming
Post by: CraigB on September 26, 2015, 14:34:11
I've got XP disc's still if I ever needed them but I doubt I will as I'm not racing anymore, Win7 is better for programing the new Haltechs as the software implements better.

I know about VM's, currently running Win10 build 10547 :goodjob2:
Title: Re: ECU reprogramming
Post by: cruiserfied on September 28, 2015, 11:09:23
Got the rocket back yet?
Title: Re: ECU reprogramming
Post by: CraigB on September 28, 2015, 11:18:49
Not yet ( public holiday today ), hopefully tomorrow if there are some significant results.

I'm not really expecting any major results as the throttle body and intake manifold are the major restrictions, just some slight performance increases are only needed at this stage and somewhere down the track I'll shove a SC on it :D
Title: Re: ECU reprogramming
Post by: ibrokeit on September 28, 2015, 12:40:17
I've got XP disc's still if I ever needed them but I doubt I will as I'm not racing anymore, Win7 is better for programing the new Haltechs as the software implements better.

I know about VM's, currently running Win10 build 10547 :goodjob2:
Sweet.
Title: Re: ECU reprogramming
Post by: CraigB on October 02, 2015, 06:32:57
Another tune gets put in today then I'm off to pick it up at 4pm and drive it around for the weekend :happydance: it'll still be going back again next week to test some further tunes but they want me to test the results so far over the weekend.

It'll also give them a chance to finish off cars for a few other customers as once a car is connected to a hub dyno it is better off staying there until completed, very time consuming to connect and disconnect repeatedly.
Title: Re: ECU reprogramming
Post by: Dazzler on October 02, 2015, 08:57:50
 :happydance: :goodjob:
Title: Re: ECU reprogramming
Post by: CraigB on October 02, 2015, 10:23:03
Got it back for now, goes back Tuesday for further playing with the ECU.

Quite happy with it so far though, throttle response is much better - power is up a bit but I don't know what to at this stage as was very busy and didn't have time to wait, it's still got to go back yet anyway.

Current fuel average after 150km trip this arvo is 4.2ltr per 100 down from 6.2/6.5 prior to tunning " amazing "  :D
The picture is crap :Pout: hard to take picture while driving :whistler:
(http://i.imgur.com/vcUmBkY.jpg?2)

Here's a little clip of what she sounds like now
View My Video (http://tinypic.com/r/2zodi1l/8)



Title: Re: ECU reprogramming
Post by: cruiserfied on October 05, 2015, 09:23:14
Must feel good to have it back.
Title: Re: ECU reprogramming
Post by: CraigB on October 05, 2015, 11:13:42
Must feel good to have it back.
Yep, I'll feel even better once it has the final tune in it :) runs very rich up top so there will be some larger gains still to be had there yet.
Title: Re: ECU reprogramming
Post by: cruiserfied on October 05, 2015, 11:27:42
Theyre taking their sweet arse time............I like that.
Title: Re: ECU reprogramming
Post by: CraigB on October 05, 2015, 11:42:17
Slow and steady wins the race :D they had a fully restored E49 in the shop on Friday when I picked up the car, getting some manifold and carby - ies tweaking done on it before they could throw it on the dyno " bloody beautiful " :needspecscleaning:
Title: Re: ECU reprogramming
Post by: cruiserfied on October 05, 2015, 11:56:15
(http://i383.photobucket.com/albums/oo271/cruiserfied/Mobile%20Uploads/254.jpg) (http://s383.photobucket.com/user/cruiserfied/media/Mobile%20Uploads/254.jpg.html)
Title: Re: ECU reprogramming
Post by: CraigB on October 05, 2015, 12:13:39
Sadly I didn't think of photos until I'd already left, it looked exactly like this one though
(http://i.imgur.com/4RBiQ4r.png)
Title: Re: ECU reprogramming
Post by: cruiserfied on October 05, 2015, 13:09:31
 :faint: :faint: :happydance: :happydance:
Title: Re: ECU reprogramming
Post by: Lakes on October 06, 2015, 21:51:13
Craig sounds good how many k do you get from a full tank now before you need to refill?
also will you take it to the track see what quarter mile times like & trap speeds?

Nice old 6 pack was it the 4 speed? still have the three webbers? A friend of mine good with those webbers. i have seen a few of those old six pack mopars with 4" bore i think increased to 300 C I D. i remember Leo & Pete , & Doug racing them. i know Dougs two sons they raced bikes, one still races sidecars, see him at festival of speed every year.
Title: Re: ECU reprogramming
Post by: CraigB on October 07, 2015, 07:51:23
Craig sounds good how many k do you get from a full tank now before you need to refill?
also will you take it to the track see what quarter mile times like & trap speeds?

Nice old 6 pack was it the 4 speed? still have the three webbers? A friend of mine good with those webbers. i have seen a few of those old six pack mopars with 4" bore i think increased to 300 C I D. i remember Leo & Pete , & Doug racing them. i know Dougs two sons they raced bikes, one still races sidecars, see him at festival of speed every year.
Not sure how many K's yet, it's only done 200km's since I picked it up so far and it's currently sleeping peacefully in my garage waiting for some new tunes to come through.

I doubt that I'll be taking it down to Motorplex to do a run, but you never know :winker:

I guess the Charger was the 4sp, didn't take much notice tbh as I was busy admiring the quality of the finish :) it's a full ground up restoration so what ever it came out with is how it's been kept, yeah it had the triple Webbers which those and the intake manifold were getting some mod's done on to make em better.
Title: Re: ECU reprogramming
Post by: CraigB on October 08, 2015, 07:13:21
After a long wait "impatiently" I might add :foottap: I'll get another tune put through tomorrow morning :yahoo:
Title: Re: ECU reprogramming
Post by: CraigB on October 09, 2015, 13:35:20
Well todays update didn't significantly change much at all, fixed the bottom end but still very rich up top so more modified tunes are still to come pulling out even more fuel till I get a 13.2:1 air/fuel ratio evenly across the whole rev range, once that is achieved it's time to start working on timing advances to get this car dancing :)
Title: Re: ECU reprogramming
Post by: Dazzler on October 10, 2015, 02:36:19
Wow, it's a long and complicated process! :cool:
Title: Re: ECU reprogramming
Post by: ibrokeit on October 10, 2015, 03:24:25
Wow, it's a long and complicated process! :cool:

Hehe not simple, nor quick in the case of the i30 it seems - being the ECU can't be reprogrammed/mapped in real-time (which is annoying).   I also suspect there hasn't been too many GD i30 being aftermarket tuned (with or without mods), at least not ECU wise - which might be another reason mods are being done in EU (expertise to figure out what to touch).

Course the plus side is future GD i30 tuning done via. the same tuning system will probably be quicker - as they will have at least have a template (or knowledge of what works and doesn't), if not a (generically) tuned map that just gets tweaked for the specific vehicle.  And, depending on how the tweaking actually needs to be done, that might be doable locally via. the tuning system software.
Title: Re: ECU reprogramming
Post by: CraigB on October 10, 2015, 05:11:22
Yeah no live tunning :Pout: the programing company is based in New Zealand but they have people working for them from all around the world so currently most of my tunes are being written by one of their staff in Germany.

ibrokeit you are correct in that there hasn't been anyone who has modified one of these ECU's, there is one company in the UK who has for the KIA 1.6ltr but it's a very basic tune ( throttle response only ) and they are a very dodgy as RPW has dealt with them previously.

Learning where the parameters are is a major learning process for the team and very time consuming ( they've been complaining about the cost :rolleyes: ) but as mentioned it will also help future modders in that they'll then have the knowledge to do all the other Hyundai ECU's.

At this stage we've worked out that prior compensations for future mods such as cams -head work - supercharging wont be possible with the Hyundai ECU software, it just doesn't have the capabilities so the tunning being done now ( fuel - timing ) will be it's limits and any further mods will require a complete ECU upgrade to a Haltech or similar
Title: Re: ECU reprogramming
Post by: ibrokeit on October 10, 2015, 07:36:05
Cool on it being NZ based - go Kiwi!   Ahh I see - yeah, to an extent you don't need to be hands on.   And I see about the KIA - dodgy is not good in this kind of thing esp. if trying to get the best out of the resources currently connected to the engine.

Very much so on the parameters being a major job, some people would say "It is like hacking a computer programme from the binary" - I wouldn't say "like" because it isn't "like"...

    It IS hacking a computer programme binary or, at least, the data it relies on.

For those who don't know... it is doing so directly without safeguards or checks (at least the first time - when you don't know what does what) - and usually no 'markers' because the ECU programming knows exactly where in memory each parameter is supposed to be.  All the person doing the hacking gets to see are the stored values from the memory locations and then try to figure out what is likely to be what from previous experience and pattern recognition.   Try it, see if it works, try something else - problem is trying in this case is flash ECU each time  :crazy1:   And, of course, you need to be somewhat careful - being it controls an engine.

BTW I use hacker in the sense of someone modifying programs and/or hardware to preform outside of the design intentions or manufacture parameters, not the mass-media definition which is most often 'black-hat' hacking done by 'black hat hackers' also know as 'crackers'.   Of course like everything IT just to be confusing - the Black Hat conference is in fact legitimate/good even though the name implies otherwise.

Good to know regards the future mods - yup complete ECU upgrade.  Or completely different from non-OEM firmware in the OEM ECU - see :link: Open Source/DIY EMS/ECU - not totally i30 related... (https://www.i30ownersclub.com/forum/index.php?topic=37230.msg379030#msg379030) - upgrading the ECU is probably easier and less time consuming and less expensive (unless you are into making new firmware for existing units).
Title: Re: ECU reprogramming
Post by: CraigB on October 10, 2015, 11:33:12
A custom firmware might be possible but getting it to work properly with the hardware would be another task in itself as there are limitations in the Bosch hardware ( chips - boards ), not just software.

I think just using an aftermarket ECU ( Haltech's etc ) would be a better means, they come preinstalled with everything needed...they just need setting live on a dyno which I'm told would cost the same as what I'm doing now but with the expense of the initial purchase of a Haltech for about 2 - 2.5K
Title: Re: ECU reprogramming
Post by: CraigB on October 13, 2015, 07:47:46
Hit a brick wall with the tunning at the moment, bloody useless software guys are saying that they cant work it out and are throwing their hands up wanting to put it in the to hard basket :disapp: I'll wait another few days while RPW keeps putting the pressure on them to get their thinking caps on and work it out...otherwise they're not getting paid :spitty:

It's looking more like a Haltech job, something I probably should have gone with in the first place :rolleyes:
Title: Re: ECU reprogramming
Post by: cruiserfied on October 13, 2015, 09:33:51
Shit eh.
Title: Re: ECU reprogramming
Post by: CraigB on October 13, 2015, 09:44:43
That's another way of putting it, not quite the words I used when talking with RPW :snigger:

Even at this stage though the tune is still better than standard but it's not what they promised :Pout: there is still much more to be improved upon with leaning out the top end fuel curve and advancing the timing.
Title: Re: ECU reprogramming
Post by: Lakes on October 13, 2015, 10:40:13
Are they making the new Map while car on Dyno? Also this is fly by wire?
Title: Re: ECU reprogramming
Post by: Phil №❶ on October 13, 2015, 10:42:18
Drive by wire at the moment, but who knows  :exclaim: :lol:
Title: Re: ECU reprogramming
Post by: CraigB on October 13, 2015, 10:49:55
Are they making the new Map while car on Dyno? Also this is fly by wire?
No, maps are done by a software company in another country then flashed to ECU and run up on dyno for results then that info is sent off for further modifications, no live tunning for Hyundai ECU's.

Yes it's a drive-by wire throttle body, which has been tunned for better response as well as improved bottom end fuel curve...they just cant seem to work out how to improve/lean out the top end fuel curve or advance the timing, some code also require disabling on the exhaust sensors which they cant work out either :disapp:
Title: Re: ECU reprogramming
Post by: ibrokeit on October 13, 2015, 22:09:49
Bugger.
Title: Re: ECU reprogramming
Post by: CraigB on October 14, 2015, 09:34:53
Got another re-worked tune to go in on Friday, I'm told the file codes for this next flash are all matching the areas we were concerned with ( AFR's after 4000rpm and timing ) so fingers crossed :fingers:

RPW blew their stack at the software guys and the big boss was called in to whip em into shape :toldyou:
Title: Re: ECU reprogramming
Post by: cruiserfied on October 14, 2015, 13:10:41
Brilliant, I wont take my imaginary business elsewhere yet.
Title: Re: ECU reprogramming
Post by: CraigB on October 14, 2015, 13:23:30
You'll be right when you need to do your ECU Tim :goodjob2: it's just these new Bosch ECU's with the tricore chips that Hyundai are using, the 1024bit security encryption that prevents tuning via the OBD port is a pain also :crazy1:
Title: Re: ECU reprogramming
Post by: cruiserfied on October 15, 2015, 10:25:17
Yeah im not going to a GD running gear. Me wants the Beta2 in an Accent.
Title: Re: ECU reprogramming
Post by: CraigB on October 15, 2015, 10:33:09
Yeah im not going to a GD running gear. Me wants the Beta2 in an Accent.
As long as it doesn't have post 2009 ECU with the factory firmware upgrade that locks the ECU via the OBD port with their 1024bit encryption you'll be fine.
Title: Re: ECU reprogramming
Post by: cruiserfied on October 15, 2015, 10:47:10
Yeah.....nah, its a 2003 non cvvt  :D
Title: Re: ECU reprogramming
Post by: CraigB on October 15, 2015, 10:49:47
 :goodjob2:
Title: Re: ECU reprogramming
Post by: cruiserfied on October 15, 2015, 10:54:20
Need to scrap the old Accent then go pick up the Elantra once im back home. Between sorting out building the new house.
Title: Re: ECU reprogramming
Post by: CraigB on October 16, 2015, 06:52:43
Made some headway with the tune today, power and torque is up a bit more with timing advances but the AFR's got richer.

There isn't much left to do with the timing so concentrating solely on leaning out the fuel curve is just the main concern now which will add another few ponies, Alientech ( software tuners ) have also managed today to open some more of the locked files which is looking positive so hopefully they'll get everything done and sorted with the next file upload then it'll be finished...and I'll be a happy man :)

This is a pic from todays run compared against the prior tune, power is up to 135hp at the "axels" now which is up from 135ps ( 133hp ) at the flywheel so it's quite an improvement considering the drop in the AFR's.
The solid lines are the new tune, dotted are the prior tune.
(http://i.imgur.com/dGJhy4Q.jpg)

Fuel economy is still in the mid to high 4's, 2ltrs per 100km's better than standard.
(http://i.imgur.com/cTAUFiH.jpg)
Title: Re: ECU reprogramming
Post by: AlanHo on October 16, 2015, 07:42:48
To the untrained eye (which mine are) the torque and power improvements in the 2 to 3000 rev range look marginal.  I was rather expecting plus 10% on each - but I always was the supreme optimist

It would appear that your biggest improvement might be economy rather than grunt.


However - you have had your frustrations with the project - but I bet it's been fun.............. :goodjob:
Title: Re: ECU reprogramming
Post by: CraigB on October 16, 2015, 07:53:59
To the untrained eye (which mine are) the torque and power improvements in the 2 to 3000 rev range look marginal.  I was rather expecting plus 10% on each - but I always was the supreme optimist

It would appear that your biggest improvement might be economy rather than grunt.


However - you have had your frustrations with the project - but I bet it's been fun.............. :goodjob:
Alan your forgetting that the small improvement you see there is from the last tune " not the factory tune ", factory tune is much lower but I don't have a copy of it.

Basically the hp and torque shown there is what would have originally been at the engine but is now at the wheels so it's quite a significant improvement with still a little more to come yet with leaning out the fuel curve.
Once the fuel is leaned out it should roughly be the same improvement again as shown between those two runs.
Title: Re: ECU reprogramming
Post by: AlanHo on October 16, 2015, 08:04:35
Oh I see - thanks for the explanation.
Title: Re: ECU reprogramming
Post by: CraigB on October 16, 2015, 08:24:45
Another thing to mention is that there was no base run done with the standard exhaust, only a map was taken then modified and first run was with the new exhaust system so you don't see the improved gain over the standard exhaust system which was where the largest gains were made.
Title: Re: ECU reprogramming
Post by: eye30 on October 16, 2015, 08:29:09
Did they take a copy of the factory settings so the car can be returned when you sell?
Title: Re: ECU reprogramming
Post by: CraigB on October 16, 2015, 08:35:30
Did they take a copy of the factory settings so the car can be returned when you sell?
They do have a copy of the factory tune though it wouldn't be any good to use with a modified exhaust.

There also wouldn't be any need/want to install the factory tune as it's crap compared to now, factory tune was less hp used more fuel and was no where near as smooth.
Title: Re: ECU reprogramming
Post by: Lakes on October 17, 2015, 21:31:54
Craig , thanks for posting the dyno, there is no weather settings info just the SAE but thats good as can compare old tune settings no matter what the weather on day. looks on rich side like you have said there is more in there just leaning it out.
TQ is good just all over the place need to smooth that out, if you can, but thats a lot more TQ than the factory and at the axle not from flywheel. with the programable throttle you can tune them to perfection if you know how. but if they are having problems they are a PIA.
the gain from the last tune is a good one that you will feel, but when you get AFR right there is more, that TQ is nearly up with the CRDi 1.6 but as it's all over the place right now and the CRDi has a flat 1,900 to 3,200 260nm. also this just shows at rpm not time so can't tell how quick it spooled up.
still great job.
Title: Re: ECU reprogramming
Post by: CraigB on October 18, 2015, 09:33:43
Thanks Lakes :goodjob2: I didn't think the TQ curve was to bad to be honest ( 128 ft-lbs = 173.5 Nm at the axles, factory is 120 ft-lbs = 163 Nm at the flywheel ) but we'll see what happens after they correct the AFR's, that alone could make all the difference as it's running ridiculously rich now which I can really feel in the throttle response ( and smell :sicky: )  even though power and TQ did rise slightly.

Title: Re: ECU reprogramming
Post by: CraigB on October 27, 2015, 10:24:46
Final tune gets done next Monday, they've combined the best of two tune files together, an older file for the bottom end and the newest file from last Thursday for the top end.

Torque and power will remain virtually the same ( to small to notice ) as the earlier dyno picture so there is no further need to run up on the dyno again.

Final results are as good as I could of expected and congratulations must go to RPW for being as persistent and thorough as they have been with having to kick the program writers in the arse a few times :D

Final hp is 135 - torque is 128ftlbs = 173Nm at the axels, instant straight run usage on freeway is 4.2ltr per 100km down from 4.6ltr per 100km but the overall economy seems to be stable around 6 to 6.2 so no real saving in fuel but then I didn't tune for a fuel saving and I'm happy to have the power increase across the board without using more fuel.

I'll install a new sensor extender tomorrow that'll cure an occasional check light coming up due to no catalytic converter installed in the headers, the new extenders have a piece of catalytic ceramic inside the extender itself.
(http://i.imgur.com/8KpKzER.jpg)
Title: Re: ECU reprogramming
Post by: Dazzler on October 27, 2015, 10:36:04
 :goodjob:
Title: Re: ECU reprogramming
Post by: cruiserfied on October 27, 2015, 10:39:33
Glad its all coming to an end with a good result.
Title: Re: ECU reprogramming
Post by: CraigB on October 27, 2015, 10:48:20
Glad its all coming to an end with a good result.
Thanks Tim, I'm very happy with the result, other small tune improvements like the throttle responsiveness are nice and another change I discovered the other day was when I depress the clutch the rev's will rise a few 100rpm which helps with quicker gear changes...I have to be a bit more careful off the lights now as she's twitchy on the throttle and wants to spin the wheels :D
Title: Re: ECU reprogramming
Post by: cruiserfied on October 27, 2015, 11:10:58
Cant complain about that
Title: Re: ECU reprogramming
Post by: CraigB on November 06, 2015, 07:44:47
As my little toy likes to rev a bit freer now I decided to treat her a gift since the MAP sensor was a little greasy, just finished fitting up a new catch can.
(http://i.imgur.com/kZEisSW.jpg)
Title: Re: ECU reprogramming
Post by: Dazzler on November 06, 2015, 10:11:04
Have to have a little test drive when I come over!  :goodjob:
Title: Re: ECU reprogramming
Post by: CraigB on November 06, 2015, 10:28:44
Have to have a little test drive when I come over!  :goodjob:
No problem :goodjob2:
Title: Re: ECU reprogramming
Post by: cruiserfied on November 06, 2015, 11:24:08
Pretty blue
Title: Re: ECU reprogramming
Post by: CraigB on November 06, 2015, 11:37:37
Pretty blue
I couldn't make up my mind, it was either red ( don't want red ) - blue or black :Dunno: so I got blue to match intake :neutral:
Title: Re: ECU reprogramming
Post by: cruiserfied on November 06, 2015, 11:38:45
So many choices lol. At least the catch can is shiny.
Title: Re: ECU reprogramming
Post by: CraigB on November 06, 2015, 11:48:08
She's shiny alright :cool: all the shiny stuff is only on one side of the engine bay now, look's unbalanced  :crazy1:
Title: Re: ECU reprogramming
Post by: The Gonz on November 06, 2015, 11:53:21
She's shiny alright :cool: all the shiny stuff is only on one side of the engine bay now, look's unbalanced  :crazy1:
It's gunna pull to the right now. :whistler:
Title: Re: ECU reprogramming
Post by: cruiserfied on November 06, 2015, 11:59:50
OCD meltdown  :blubber:
Title: Re: ECU reprogramming
Post by: CraigB on November 06, 2015, 12:28:28
She's shiny alright :cool: all the shiny stuff is only on one side of the engine bay now, look's unbalanced  :crazy1:
It's gunna pull to the right now. :whistler:
:lol: :lol:
OCD meltdown  :blubber:
That's me to a T, if something isn't right it'll eat away at me until I change it :whistler: :D
Title: Re: ECU reprogramming
Post by: ibrokeit on November 07, 2015, 06:02:39
I have a 'Death the Kid' (aka Kid) from 'Soul Eater' (anime/mange) - it is one of those ones where some people grin when they see it, others just stare or look confused...

Kid's character flaw is OCD and symmetry - he has had trouble with killing some enemies because they were in symmetry and killing them would make it asymmetrical, etc., etc. - oh, and due to heritage/ancestral/genetic reasons.... he has three white horizontal stripes (don't even try to figure out how that works) in his hair on one side  :D
Title: Re: ECU reprogramming
Post by: Jingle on December 27, 2015, 07:05:30
I have a late 2013 i30 SR so 2.0ltr which turns out to be not quite as zippy as anticipated for a modern engine.  So, I have read this thread with much interest.  Definitely more than i would spend and I'm all for keeping the warranty, but just wanted to say thank you for sharing the experience.

I'm keen to hear how it's been going after a couple of months (almost)
Title: Re: ECU reprogramming
Post by: CraigB on December 29, 2015, 13:56:15
I have a late 2013 i30 SR so 2.0ltr which turns out to be not quite as zippy as anticipated for a modern engine.  So, I have read this thread with much interest.  Definitely more than i would spend and I'm all for keeping the warranty, but just wanted to say thank you for sharing the experience.

I'm keen to hear how it's been going after a couple of months (almost)
Hi Jingle, the cars been running great and never misses a beat, the tinkering has basically turned a shopping runabout into a fun little sports car...It's no speed demon but the slight modifications have completely changed the characteristics of this car to something I quite enjoy driving now :)

Title: Re: ECU reprogramming
Post by: CraigB on September 06, 2016, 10:02:37
I just had a call from my tuner and he'll be talking to the ECU software writers tomorrow about whether they've made any advancements for my car so the fingers are crossed but more interesting is the new Haltech systems they've been working with.

The new system should allow them to piggyback or even completely remove the factory ECU and basically convert the whole throttle back to manual type behaviour where the torque - timing and fuel supplied are more responsively operated via throttle position which has excellent performance gains, going via this route also allows easier application of a supercharger at a later date :D

It wont be happening soon as I've got my trip to Japan in March to do first though I'll definitely be looking at this when I return.
Title: Re: ECU reprogramming
Post by: Dazzler on September 06, 2016, 11:44:11
 :goodjob:
Title: Re: ECU reprogramming
Post by: Phil №❶ on September 06, 2016, 12:41:18
Y  :question:
Title: Re: ECU reprogramming
Post by: CraigB on September 06, 2016, 13:03:59
Y  :question:
Because I like performance modifications :)
Title: Re: ECU reprogramming
Post by: cruiserfied on September 06, 2016, 14:54:32
Cool beans.
Title: Re: ECU reprogramming
Post by: Dazzler on September 07, 2016, 11:23:25
Cool beans.

Are they better than cool bananas?
Title: Re: ECU reprogramming
Post by: ibrokeit on September 26, 2016, 15:55:32
Neat!
Title: Re: ECU reprogramming
Post by: The Gonz on September 27, 2016, 00:34:05
Cool bananas are friction modifiers; cool beans are superchargers. :whistler:
Title: Re: ECU reprogramming
Post by: Dazzler on September 27, 2016, 02:08:29
Cool bananas are friction modifiers; cool beans are superchargers. :whistler:

Nice analysis! :goodjob: :lol:
Title: Re: ECU reprogramming
Post by: CraigB on September 27, 2016, 04:51:53
Cool bananas are friction modifiers; cool beans are superchargers. :whistler:

Nice analysis! :goodjob: :lol:
:lol: :goodjob2: :D
Title: Re: ECU reprogramming
Post by: Vivalazuzu on October 10, 2016, 22:05:29
Well i am sure any modifications to this little beauty would be better than the 93-97 Kw's it has from factory. It is still a great little car to drive around.
I enjoy driving the car but after reading this thread i am considering some performance upgrades to mine :).
I am also going to Japan for 2 weeks Next month. Can't wait to go!  :happydance:
Title: Re: ECU reprogramming
Post by: Dazzler on October 10, 2016, 22:16:55
 :welcumwagon: Vivalazuzu. Great to hear!
Title: Re: ECU reprogramming
Post by: CraigB on October 11, 2016, 06:17:00
Well i am sure any modifications to this little beauty would be better than the 93-97 Kw's it has from factory. It is still a great little car to drive around.
I enjoy driving the car but after reading this thread i am considering some performance upgrades to mine :).
I am also going to Japan for 2 weeks Next month. Can't wait to go!  :happydance:
Hi Vivalazuzu, yeah the mods certainly made the car more enjoyable to drive, reasonably sporty now :) some more top end torque would be nice but with only one choice of headers (short main tubes) I had to settle for bottom end and mid range improvements, stock is 99kw's so your car just got some more power :lol:

Enjoy Japan, I'm very much looking forward to it :happydance:
Title: Re: ECU reprogramming
Post by: CraigB on April 03, 2017, 16:53:26
Going to go have a talk with the guys at Quantune tomorrow, lets hope they have some better qualified file writers :fingers: they seem to have done some good work on the non turbo Veloster which uses the same engine as mine, their parent company owner Terry morgan in England informed me they can make extra adjustments for my recent changes.
Title: Re: ECU reprogramming
Post by: CraigB on April 05, 2017, 08:49:53
Spoke to Mark yesterday from Quantune, he's answered some of my questions and confirmed the problem with tuning these cars as Hyundai messed with the Bosch ECU and thoroughly screwed up the ability to identify files without thousands of hours of research to decrypt and make sense of it all :rolleyes: the Veloster didn't get the same bastardized ECU which made them more easily readable.

Not all hope is lost though as there has been sufficient time now for the guys in the know to put in the valuable hours needed and they do have the capability to adjust several more AFR and timing files so I'm going to run the toy up on their dyno next week and see what they have to say...hopefully just a bit more timing advancement and leaning out a few areas in the AFR's can now easily be fixed.

I've already made a change to my exhaust (again :)) ditched the bottle 150cpi catalytic converter due to lacking flow rate and ability to clear up the o2 mixture correctly which threw an occasional o2 engine code on cooler weather days, replaced the bottle cat with a Euro 4 type ceramic cat which will compensate for not having 2 cats...a pre and post Euro 3 type catalytic converters.

Euro 4 cats have a much higher metals content giving better cleaning results and are also larger giving increased flow due to larger surface area, it's working well so far and can feel a slight increase in bottom end torque and it's also knocked a couple of decibels of the exhaust note which was annoying me around the 100kph limit.
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