i30 Owners Club

LED Test Probe

0 Members and 1 Guest are viewing this topic.

Offline Phil №❶

  • Top Gear
  • *
  • Loco, most of the time!
    • Posts: 21,976

    • au Australia
      Mos Eisley, South Australia
If you want to test your electrical circuits, here's a way to make a great test probe for your car. I made mine in about an hour. It is great for probing the rear of your lamps / fuses to see if power is available.

The advantage of making this probe is that unlike those in shops, this one uses a LED to indicate. LEDs indicate with FULL BRIGHTNESS @ just 15-30mA of current. That 15 to 30 thousandths of an amp. You can buy High brightness leds of your colour choice at electronics shops.
LED's are much more robust than globes and can take the rough testing environment.
Items you'll need

1 Plastic Bic pen. Straight as possible with no clip, make sure it is all plastic in construction.
1 Black test lead with insulated alligator clip, thin wire light duty only, required.
1 LED hi Brightness. Colour, your choice, I use red.
1 1/2 watt 1000 ohm resistor.
1 Nail
1 Drill
Soldering iron & rosin cored electronics solder.
150mm length of small multi strand wire i.e. speaker wire etc.
Heat shrink tubing to go over resistor & Led leads.

Procedure

Take the pen & remove the ballpoint & ink etc.

Remove the little indicator cap at the end.

Drill 2 holes in the indicator cap and glue/ silicone the LED to the cap.

Take your nail, test that is is a snug fit into the writing end of the pen.
If you wish, shape the pointy end of the nail with a grinder or file into your preferred tip, I made mine like a screwdriver, so it would fit inside electrical plugs better.

Lay some solder 1 cm down the HEAD end of the nail.

Bare the speaker wire & pre solder the bare wire.

Wrap the bare wire over the solder on the nail & apply heat to fuse the two together.

Trim the other end of the speaker wire about 2 cm shorter than the length of the pen.

Bare 1 cm of this wire & solder 1 of the resistor wires to this wire.

Solder the other resistor wire to the LONG LEAD OF THE LED. This is the anode and if you get it wrong, the led won't work.

Insulate all exposed soldering with tape or heat shrink tubing.

Take the black wire 400mm long if you can get it. Clip off 1 of the alligator clips.

If necessary, drill the little breather hole on the side larger to accept the wire.

Feed the wire out the large end of the pen, not the writing end.

Solder this wire to the short end of the led using the same method as described above.

MAKE SURE THE TWO LED LEADS ARE INSULATED FROM EACH OTHER ADEQUATELY. I used silicone which took overnight to cure.

Place the tip on 12v+ and the alligator clip on 12-, the led should light.

If so, gently move the assembly down into the pen casing and glue / silicone the nail into position.

Push the indicator cap with LED into the pen housing. You're done.   :happydance:


Remember, the Light will only work if the tip is touched to +. If you connect it backwards, the led will not light. Diodes are like valves, they only work in 1 direction. The alligator clip has to be attached to an acceptable earth as well for the circuit to work. There is a lot of plastic in modern cars, so look for strong bolts / nuts or chassis components to attach to.

Maximum test voltage is 30V DC

Warning

Do not use this device on household voltage. The Light will explode & electrocution could result.


« Last Edit: March 03, 2012, 11:36:18 by 847563 »
  • 2008 SX CRDi Auto White (Lila)[hr]2010 SLX CRDi Auto Red (Ruby)


Offline Dazzler

  • Admin
  • *
  • Laughter is the best medicine...
    • Posts: 67,423

    • au Australia
      Devonport Tasmania

  • Best Car Forum on the Net
9/10  :goodjob:  (would have been 10/10 with photos)  :P :lol:
  • 2021 MG PHEV ( had 4 x i30 plus a Getz an Elantra and a Tucson)


Offline Phil №❶

  • Top Gear
  • *
  • Loco, most of the time!
    • Posts: 21,976

    • au Australia
      Mos Eisley, South Australia
I'm no good at that stuff.  :fum:
  • 2008 SX CRDi Auto White (Lila)[hr]2010 SLX CRDi Auto Red (Ruby)


Offline FatBoy

  • V.I.P
  • *
    • Posts: 6,752

    • au Australia
      Cygnet, Tasmania
Thanks 84, very easy to follow instructions.  There was however, no mention of how many beers I would have to provide my Avionics guys to make one of these for me!!  I am useless with making stuff like this, and have the utmost respect for people that can.


Offline Phil №❶

  • Top Gear
  • *
  • Loco, most of the time!
    • Posts: 21,976

    • au Australia
      Mos Eisley, South Australia
So what happens if you make a forced landing and there are no avionics lads to help you. :question:
  • 2008 SX CRDi Auto White (Lila)[hr]2010 SLX CRDi Auto Red (Ruby)


Offline Dazzler

  • Admin
  • *
  • Laughter is the best medicine...
    • Posts: 67,423

    • au Australia
      Devonport Tasmania

  • Best Car Forum on the Net
I'm no good at that stuff.  :fum:

I can help you to post photos  :goodjob:
  • 2021 MG PHEV ( had 4 x i30 plus a Getz an Elantra and a Tucson)


Offline FatBoy

  • V.I.P
  • *
    • Posts: 6,752

    • au Australia
      Cygnet, Tasmania
So what happens if you make a forced landing and there are no avionics lads to help you. :question:

We aren't legally allowed to conduct any maintenance on the aircraft (I wouldn't fly in it if somebody not trained worked on it).  We are, however, allowed to carry sidearms.   :happydance:

Remember, my aviation takes place over the ocean, a forced landing means I'm going to get wet.  :whistler:

We have to carry 9mm pistols in Northern Australia for self protection from "sea going geckos", however, I have seen some of them, and shooting them would just piss them off!!


Offline Keith

  • Top Gear
  • *
    • Posts: 2,284

    • england England
      Telford, Shropshire, England.

  • Call sign Golf 4 Victor Zulu Kilo
Never mind the guns n gecko's.... unless you can "encourage" 847563
to provide some sequential build photos TBH!  :winker:
  • Now owning a Ford 1.0 Zetec S Fiesta


Unread Posts

 


SimplePortal 2.3.5 © 2008-2012, SimplePortal